The fuel pump
is a positive displacement gear-type unit that transfers fuel from the tank to the
injectors at 65 to 75 psi (fig. 5-24).
The standard pump has the ability to deliver 1.5 gallons per minute, or 90 gallons per
The fuel pump
body and cover are aligned by means of two dowels. The body and cover are machined
surfaces that contain no gasket between them, although a thin coat of sealant applied to
these surfaces is recommended at installation. A relief valve bypasses fuel back to the
inlet side of the pump when pressure reaches above the 65 to 75 psi.
There are two
oil seals pressed into the pump bore from the flanged end for the following purposes:
closest to the drive coupling prevents lube oil from entering the fuel pump.
seal closest to the pump gears prevents fuel leakage.
seals do not butt up against each other, but have a small space between them. Drilled and
taped into this cavity in the fuel pump body are two small holesone which is usually
plugged and the other one is open to allow any fuel or lube oil to drain, thereby
indicating damaged seals. Sometimes a small fitting and tube extend from one of these
holes to direct any leakage to a noticeable spot. Acceptable leakage should not exceed 1
drop per minute.
If you are
ever in doubt as to the rotation of the fuel pump, it can be identified as follows:
on the pump cover are the letters LH or RH, plus an arrow indicating the direction of
in-line engines, the rotation of the fuel pump can be determined by its location on the
engine. When viewed from the flywheel end: left-hand side location, LH pump rotation;
right-hand side location, RH pump rotation.
similar method would be to grasp the pump in your left or right hand, as it mounts on the
engine. Whichever thumb covers the relief valves indicates the rotation of the pump.
The letter I/L
(inlet) is also stamped on the pump cover; however, if not visible, the inlet side is
the hole on the pump cover closest to the relief valve plug.
Since the pump
constantly circulates a supply of fuel to and through the injectors, the unused fuel cools
and lubricates the injectors and purges the system of any air, then returns to the fuel
tank via the restricted fitting and return line.
diesel engines are equipped with a return Line restricted fitting, the actual size varying
with the engine injector size and application. Every restricted fitting has the letter R
followed by a number that indicates its hole size in thousandths of an inch.
fitting with R80 stamped on it indicates a 0.080-inch-diameter hole drilled within the
may look like an ordinary brass fittings externally; therefore, care must be taken to
ensure that, in fact, the proper restricted fitting, and not just any fitting, is
installed into the return line. Use of too large a fitting can lead to a low fuel pressure
within the fuel manifold. This condition can cause poor engine performance. A small
fitting can lead to increased fuel temperatures and some restriction against the fuel
Refer to the
service manual of the engine for any particular specifications.
The basic fuel
flow is as follows:
fuel pump draws fuel from the tank past a one-way no-return check valve into the primary
filter. Here the fuel passes through a 30-micron-filteringcapacity, cotton-wound,
sock-type element. From the primary filter it passes up to the suction side of the fuel
pump. Here the fuel is forced out at 65 to 75 psi to the secondary filter that is a
pleated paper element of lo-micron filtering capacity.
then passes up to the inlet fuel manifold of the cylinder head where it is distributed
through the fuel jumper lines into each injector.
surplus fuel (not injected) returns from the injectors through fuel jumper lines to the
return fuel manifold, through the restricted fitting, which maintains adequate fuel
pressure in the cylinder head at all times, then back to the tank.